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EPS Shape Moulding Machine with High-Efficiency Vacuum System
The EPS Shape Moulding Machine is an advanced solution designed to create high-quality EPS foam shapes for industries like packaging, construction, and insulation. This machine ensures a seamless production process with minimal energy consumption and precise control. It integrates a vacuum system to speed up the cooling process and improve the consistency of the final product.
Why Choose Wanlong’s EPS Shape Moulding Machine?
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Automated Production Process
Wanlong's EPS Shape Moulding Machine is equipped with a PLC controller and touch screen interface, making it possible to automate every step, from material feeding to final product ejection. This ensures smooth and efficient production with minimal operator intervention. -
Energy Efficiency with Vacuum Technology
The machine's built-in vacuum system reduces cycle times by accelerating the cooling process, allowing for higher production rates and up to 40% savings in energy consumption compared to traditional molding machines. -
High-Quality Foam Products
With precise steam pressure and temperature control, the EPS shape moulding machine produces foam blocks and shapes with uniform density and superior quality, ideal for a variety of applications such as packaging and insulation. -
Durable Components for Long-Term Use
The machine is built using high-quality components from trusted global and domestic suppliers, ensuring reliable, long-lasting performance. This reduces the frequency and cost of maintenance, maximizing your return on investment.
Key Features of the EPS Shape Moulding Machine
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PLC Controller and Touch Screen Interface
The PLC Controller offers full automation, enabling precise control over material feeding, steam regulation, and vacuum pressure management. The touch screen interface is intuitive and user-friendly, simplifying operation and monitoring. -
Vacuum-Assisted Molding for Faster Production
The integrated vacuum system significantly reduces cooling times, enabling faster molding cycles, which increases overall productivity. -
Automatic Material Feeding and Level Control
The machine’s automatic material feeding system, along with a photoelectric level control device, ensures consistent material flow, resulting in uniform product quality. -
Sealed Expansion Barrel for Energy Savings
The machine’s sealed expansion barrel operates under constant pressure, ensuring high efficiency in the foam expansion process. This design reduces energy consumption by over 50%, making it one of the most energy-efficient options in the market.
Applications of EPS Shape Moulding Machine
Packaging Industry
The EPS shape moulding machine produces durable foam shapes ideal for protective packaging in industries like electronics and home goods. The precision molding ensures the product remains undamaged during transportation.
Construction and Insulation
EPS foam blocks created by the machine are highly effective for insulation, providing thermal protection in buildings. The lightweight yet durable foam also serves as excellent soundproofing material.
Logistics and Storage
In logistics, EPS foam blocks are used for cushioning and securing goods during transit. The automated production process of this machine ensures rapid, high-volume output at reduced costs.
Custom Foam Products
The machine is capable of producing custom foam shapes for various manufacturing industries, offering flexibility in design and ensuring precise and consistent production based on client specifications.
| Model | Voltage (V) | Frequency (Hz) | RPM | Power (W) | Current (A) | Sound Pressure (dB) | Operating Temperature (°C) | Certifications |
|---|---|---|---|---|---|---|---|---|
| B3P310-EC092-100 | 220 | 50/60 | 1925 | 175 | 1.3 | 74 | -25 to +60 | CCC, CE, RoHS |
Technical Specifications of EPS Shape Moulding Machine
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Steam Regulation
The machine includes a Japan-made Steam-Regulate Valve that ensures precise control over steam pressure and temperature, maintaining a tolerance of ±1°C to prevent bead agglomeration and ensure uniform product size. -
Memory Function for Repeated Jobs
The built-in memory function allows the machine to store settings from previous production runs, making it quick and easy to switch between different jobs, reducing downtime and improving efficiency. -
Separated Feeder and Weighing System
The automatic feeder and weighing system ensure accurate material delivery without the risk of inaccurate readings caused by vibrations during operation. -
Fluidized Drying Bed
The machine is equipped with a fluidized drying bed for automatically drying, crushing, and sieving foam materials, ensuring a smooth and efficient production process.
Frequently Asked Questions
What is an EPS Shape Moulding Machine?
An EPS shape moulding machine is designed to mold expanded polystyrene (EPS) beads into specific shapes such as packaging, insulation blocks, or construction materials. It automates the molding process, using heat, steam, and vacuum to create consistent, high-quality EPS foam products.
What is EPS Shape Moulding Machine used for?
EPS shape moulding machines are widely used in industries like packaging, construction, and insulation. They are essential for producing lightweight, durable foam blocks and shapes that provide thermal insulation, cushioning, and protection for various goods.
How is EPS Shape Moulding Machine Manufactured?
Wanlong’s EPS shape moulding machines are built using high-grade stainless steel components, advanced automation technology such as PLC controllers, and energy-efficient steam regulation systems. The machine undergoes rigorous testing to ensure reliability and performance.
What is a Polystyrene Moulding Machine with Vacuum for EPS Box and How Does It Work?
A polystyrene moulding machine with vacuum is used to create EPS foam boxes. The vacuum system rapidly cools the foam inside the mold, ensuring faster cycle times and high-quality, uniform products that are lightweight yet strong. These EPS boxes are ideal for packaging fragile or sensitive items.
